What enabled a textile manufacturing start-up, having a turnover of ₹4cr, To lessen The production time by 42.3% without changing labour hours?

Client Challenges

  • Underutilization of production capacity
  • Delayed product delivery
  • Internal miscommunication
  • Lack of follow-up of new sales leads
  • High sales order processing time
  • Absence of customer database

PKC Solutions

  • Laid down monthly production plans and targets
  • Systematized the production process for all types of orders
  • The storage mechanism of 5S to be implemented at the store and retrieve inventory
  • Created SOP(standard operating system) for branches
  • Enhanced customer management and follow-up

Results

  • 42% Reduction in order processing time.
  • ~30% Reduction in average first time response time.
  • 10% Improvement in stock position.
  • 32% Improvement in debtor receivables ratio.
  • Expanding into a new branch became very easy.
  • Efficient material storage, identification and retrieval.

 

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